Copper Titanium Nozzle Tip for Hot Runner Systems

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

With the advancement in plastic technology, new polymers are synthesized for demanding Industrial and engineering applications. To achieve high quality and desired properties these plastics require an extremely precise processing temperature. If the temperature of molten plastic entering the mould is at a slightly lower or higher temperature, the produced part may turn out to be defective. If the temperature is lower, the plastic does not flow evenly into the mould or fill all the cavities. A higher temperature polymer flow results in uneven solidification and longer hold-time. Heat transfer in the hot runner nozzle is therefore essential, to precisely maintain the desired temperature. To keep the plastic at the right temperature, the nozzle is externally heated using heating coils. Only at the very end - at the nozzle tip no further heating aid is used and the heated nozzle itself must transfer the heat to the plastic. Consequently, the thermal conductivity of the material is crucial.

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Copper Titanium Inserts and Cooling Plates for Plastic Dies and Moulds

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Inserts and Cooling Plates when used in the plastic molding dies, significantly reduce defects and warpage. QTi® also significantly reduces the hold time thus improving productivity and lower the cost of production per part. With the advancement in Plastic Moulding Technology and the development of complex geometric shapes required to be manufactured in a variety of plastic resins designed for high-performance parts, mould has become the weakest link in the value chain. Many designs fail to fully consider all the dynamics of the moulding process because of the lack of insightful data or non-availability of materials that can meet the demands of the process. This results in approximations in tool design and sub-optimal product quality. Tool steels continue to be the most widely used and accepted materials not only for the larger tool but also for cores, inserts and cavities. While tool steels are useful for their properties and lower cost, there is a tendency among mould designers to ignore other high-performance materials, mainly due to cost optimization. This results in making serious sacrifices to mould life and performance, and also lower quality consistency of the part. Inserts or cavities made from steel have poor thermal conductivity making them ineffective as they are unable to extract heat quickly from molten plastic, leading to uneven cooling, resulting in porosity and shrinkage defects. Inserts are effective when they can extract and dissipate heat quickly, allowing the process to cool faster and more uniformly across the cross-section.

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Copper Titanium Core Pins, Inserts and Chill Vents

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Core Pins, Inserts and Chill Vents made from Copper Titanium (QTi®) alloy help Die Casters reduce shrinkage and casting rejections. Copper Titanium has good thermal conductivity and high wear resistance even at elevated temperatures. Core pins and inserts in dies are subjected to high thermal and mechanical stresses in GDC, LPDC & HPDC Casting process. Core Pins made of steel can withstand the wear but are unable to extract heat quickly due to poor thermal conductivity, which results in uneven shrinkage and porosity in the casting. Copper Titanium Core Pins and Inserts provide an excellent combination of high thermal conductivity and good wear resistance. QTi Inserts are much harder than other competing copper alloys and exhibit thermal conductivity up to 5 to 10 times greater than steel pins. High hardness of Copper Titanium alloy provides excellent wear resistance. This significantly increases the life of the pin, and dramatically reduces casting rejections. QTi® alloy provides excellent corrosion resistance and has inherent lubricity and galling resistance. QTi® pins can be coated with a super-hard PVD coating thus increasing their surface wear resistance even more, without any compromise on the thermal conductivity. The coated pins and inserts can be used in very demanding applications and the integrity of the casting can be maintained and rejections reduced.

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Copper Titanium Plunger Tips

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Plunger Tips are high-performance tips that give exceptionally long life because of its optimum combination of Thermal Conductivity and High Wear Resistance properties, thereby delivering the lowest cost per shot performance than any other conventional tips available in the market. Copper Titanium alloy has an excellent combination of high wear resistance and thermal conductivity which significantly increases the life of plunger, making it an ideal for High Pressure Die Casting (HPDC) Plunger Tips. Copper Titanium Plunger tips (sometimes referred as Pistons) are made from 100% Beryllium free alloy making it the safest and most environmentally friendly alloy for Die Casting applications, which allows you to easily machine down the used plunger to next smaller diameter without any risk of exposure to fatal Beryllium diseases. Copper Titanium Plunger Tips has given life up 40,000* shots in a single use, thereby making it the lowest cost per shot plunger.

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Copper Titanium Non-Magnetic Hand Tools

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Non-Magnetic Tools are designed with ultimate safety and protection in mind. Copper Titanium Non-Magnetic tools are developed for various applications like maintenance of MRI Machines, EOD Bomb Disposal Kits or working in the areas with high magnetic field.

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Non-Sparking Digging Hand Tools

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Non-Sparking Digging Tools provide necessary safety when you need to dig or excavate in the area with flammable solid products or the ground in which liquid or gaseous vapours of inflammable liquids have seeped in. Steel Tools when struck on stone also create spark which can lead to fire. Non-Sparking Digging Tools helps avoid sparks in such areas thus making the operation safe. Digging near Flammable Products Non-Sparking excavation hand tools are very important for prevention of explosion/fire in mines and gas pipelines. While working in/around mines and gas pipelines highly flammable gases are present. During digging or loading and unloading operation with the use of steel excavation tools, small spark will occur and cause fire. With the use of normal steel hand tools, explosives buried underground can trigger methane (Methane is a highly explosive gas trapped within coal layers) and initiate consecutive coal dust explosions. Excavation work involving the removal of soil or rock, must mandatorily use non-sparking excavation tools.

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Copper Titanium Valve Wrenches

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Valve Wrenches (also known as Star Valve Wrenches) are specially designed for operating Plug Valves with a Square Key. These Wrenches are critical for safety while operating valves on pipelines transferring flammable liquids and gases. Copper Titanium Valve Wrenches are available in different sizes.

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Copper Titanium Non-Sparking Gas Cylinder Keys

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Non-Sparking Gas Cylinder Keys are designed for safe working with a cylinder containing flammable gases. Steel keys can create spark and lead to an explosion of the cylinder. Copper Titanium cylinder keys are available in various sizes to suit all types of valves. Why use Non-Sparking Gas Cylinder Keys? Gases that have a lower flash point (less than 37.8 C or 100 F) are classified as flammable gases that will ignite in the presence of ignition source. Flammable Gases stored under pressure in cylinders increases the risk of an explosion. Steel Tools or Cylinder Keys when struck create a high ignition spark sufficient to ignite even small traces of flammable vapors present in its surroundings. Non-Sparking Cylinder Keys are manufactured from special high strength Copper Titanium alloy, which is certified for use with flammable gases.

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Copper Titanium Non-Sparking Impact Sockets

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

Copper Titanium Non-Sparking Impact Sockets are made for heavy duty industrial applications to eliminate the risk of sparks in hazardous environments, explosive atmospheres (gases, mists, vapors or dusts) and they can be used with hydraulic torque wrenches. QTi® Non-Sparking Impact Sockets are available in imperial (0.2 inch to 10 inch) and metric (6 mm to 255 mm) sizes. Impact Sockets are also available in longer and other special sizes and shapes. We offer the largest range of non-sparking impact sockets by a single manufacturer anywhere in the world.

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Copper Titanium Non-Sparking Safety Hand Tools

Mahalunge Pune MH
Non-Sparking Safety Hand Tools
Machinery & Equipments

QTi® Copper Titanium Non-Sparking Hand Tools are made from an innovative copper alloy. Non-sparking hand tools are mandatory to be used where there is a risk of fire occurring due to spark in an environment where hazardous, flammable or combustible vapors, liquids, dust or residues are present. QTi® Non-Sparking Hand Tools provide protection against fires and explosions in environments​ ​in which sparks could ignite flammable solvents, vapors, liquids, dust or residues. Oil & Gas installatio. Why Non-Sparking Hand Tools? Non-Sparking Hand tools are mandatory to be used while working in areas with solids, liquids, and gases classified under flammable and explosive materials. Conventional Steel Tools can generate a spark and cause an explosion and fire. Non-Sparking Hand Tools also sometimes referred to as anti-Spark, Safety Tools or Sparkless Tools must be used for Safety.

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BW -4004 : Copper Titanium Carbide Drum Opener

Mahalunge Pune MH
Copper Titanium Drum
Machinery & Equipments

Copper Titanium Carbide Drum Opener Copper Titanium Drum Cutter, commonly known as the Carbide Drum Opener is used to cut-open plastic seals and tags of barrels containing flammable chemicals.

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Copper Titanium Drum Cutter

Mahalunge Pune MH
Copper Titanium Drum
Machinery & Equipments

Copper Titanium Non- Sparking Drum Cutters is used to cut the 205 liter/55 gallons drum containing flammable liquids. Non-sparking drum cutter often called as drum deheader which is suitable for cutting drumheads of industrial steel drums of flammable material inside. The complete tool is made of a copper titanium alloy which doesn’t create a spark upon impact and offers high strength and durability.

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BW - 2004 Drum Opener with handle

Mahalunge Pune MH
Copper Titanium Drum
Machinery & Equipments

Copper Titanium Drum Opener Drum Opener is used to Open/Close plugs on metal barrel (drums) of 210 Liters/55 Gallons. This tool has several faces and is designed for use on plugs of size 2 inches (50 mm) and ¾ inches (19 mm) plugs – all with the same tool. There is no need to have different tools for different plug sizes. These tools are ergonomically designed for continuous and safe operation.

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BW - 3004 : Drum Opener - S type

Mahalunge Pune MH
Copper Titanium Drum
Machinery & Equipments

Copper Titanium Drum Opener Drum Opener is used to Open/Close plugs on metal barrel (drums) of 210 Liters/55 Gallons. This tool has several faces and is designed for use on plugs of size 2 inches (50 mm) and ¾ inches (19 mm) plugs – all with the same tool. There is no need to have different tools for different plug sizes. These tools are ergonomically designed for continuous and safe operation.

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BW - 9004 : Copper Titanium Bung Wrench

Mahalunge Pune MH
Copper Titanium Drum
Machinery & Equipments

Copper Titanium Bung Wrench Copper Titanium Non-sparking multipurpose, drum bung wrench, not only is used to open and close drum bungs or plugs, but can also be used as a ring wrench and a faucet wrench. It is ideal for heavy duty jobs.

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