Masibus Model 5040 / 5040-XP is much more than a controller capable for complex and demanding process control applications. It has accessibility of both hardware and software features in compact size making it a highly configurable product, offering many features found in costly programmable controllers. Model 5040 is available in Panel mount option, whereas 5040-XP is available in Ex-proof, Wall mount Dual Compartment enclosure.5040 / 5040-XP accepts all analog process inputs like Thermocouple, RTD, Current and Voltage as well as 4 digital inputs, remote set point and feedback resistance input. A comprehensive controlling can be implemented using four relays, four digital outputs and two analog output with any of required control algorithm like auto-tune PID, Onoff or Motorized valve control. 5040 / 5040-XP offers field configurable Control outputs comprising of Relay o/p, SSR o/p & Analog o/p. It has total 4 Relay o/p providing a combination of alarm control output based on application requirement. 5040 / 5040-XP offers 4 nos of open collector digital o/p used for various Alarm diagnostic o/p such as PV Input open, RS input open and VPFB Input open. Using RS485 interface desired parameters configuration and status can be communicated to SCADA/ PLC/ DCS applications. Important process values can be re-transmitted as any standard current or voltage signal. It has Fail-safe Design protecting the process in case of system malfunctioning Features Universal Input selection Available in two options 5040: Panel mount 5040-XP: Wall mount, Dual Compartment, Ex-proof (IP65, Gas Group, IIA/IIB) Universal output including valve positioner output Autotune PID with Ratio control Fast Loop response time of 250mSec 4 Relay and 4 Digital outputs for Control, Alarms and events 4 Digital Inputs for remote operations 18 Alarm types Auto/Manual selection with bumpless transfer Auto-tune PID, On-Off or Motorised Valve control Analog outputs for control/retransmission RS485 port with Modbus RTU protocol Application Heat treatment furnaces Reheat furnaces Ceramic Kilns Glass Industry Flow/ Pressure control Distillation and Reactor control in Chemical plants Water and waste water control Ratio Control
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Masibus model LC5296-XP-DC FLP Dual channel Indicator cum controller is certified for the use in Zone 1 of Gas group I, IIA & IIB Hazardous areas. LC5296-XP-DC is available in compact enclosure designed with Touch Sensitive Keys to give full programmability and ease of operation. The Unit is wall mounting with up to 5 gland openings for multi-core cable wiring. LC5296-XP-DC Dual channel Indicator cum controller is designed using proven micro-controller technology, this controller has been validated to perform accurate and reliable performance in harsh field environments for various process and monitoring applications. LC5296-XP-DC is available with easy to read 4 digit, dual 0.56” Red 7 segment LED display for process value., brightness of which is user adjustable. It accepts RTD/ mA/ Volt input and provides two relay outputs to perform various control and alarm functions. Process value can also be retransmitted to remote devices as standard current/ voltage signals. Data acquisition can be done on SCADA/ PLC applications through RS485 for further process automation. Model LC5296-XP-DC is designed to accept universal supply of 85- 265V AC, even it is also available for low voltage 18-36V DC operation as an option. A fast sampling 16-bit ADC is used to provide accurate and repeatable performance required for most critical applications Features For gas group I, IIA and IIB as per IS:2148/04 and IP65 as per 13346:04 (Optional: IIC group) Compact and Light weight Patented design with Touch Sensitive Keys for Operation Bright Red seven segment LED Display Display brightness control Re-transmission output (optional) RS485 serial communication (optional) Universal Input (RTD, Volts/mA) Fail-safe Design protecting the process in case of system malfunctioning Relay/ retransmission output mapping with respect to input channel Universal Power Supply Application Hazardous Areas in Industries like Chemicals Pharma Mining Oil & gas Petrochemical Fertilizers Pesticides
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Masibus model LC5296-XP-AT FLP Auto-Tune PID controller is certified for use in zone 1 of gas group I, IIA & IIB hazardous areas optionally IIC certified controller also available in Single Compartment. The controller is designed with touch sensitive keys to give full programmability and ease of operation which you only find in controllers available for safe areas. The unit is compact available in single and dual compartment enclosure option rich in features and comes with add on options to suit any application. Model LC5296-XP-AT incorporates easy to read 4 digit displays for PV and SV, brightness of which is user adjustable, the unit can be configured for any TC, Pt-100 or Volts and comes with variety of output options for control, alarm and interface. Model LC5296-XP-AT is designed to accept universal supply of 85-265V AC, it also accepts low voltage 18-36V DC operation as an option, a fast sampling 16-bit ADC is used to provide accurate and repeatable performance required for most critical applications. While a current limited transmitter supply is standard, options of Re-transmission signal and RS485 can be opted for interfacing with other devices and systems like PLC/ SCADA/ recorder etc. The Unit is wall mounting with up to 5 gland openings for multi-core cable wiring. Features Available in Single and Dual compartment option For gas group I, IIA and IIB as per IS:2148/04 and IP65 as per 13346:04 (Optional: IIC group for Single compartment version) Touch sensitive keys for operation Universal input, 10 input types Relay/SSR/Analogue control output options Auto tune PID control Fail-safe design 15 Alarm types Password protected configurations Auto/Manual selection with bump less transfer Two isolated analogue outputs (option) RS485 serial communication (option) Universal power supply Application Hazardous areas in industries like Chemicals Pharma Mining Oil & gas Petrochemical Fertilizers Pesticides
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Masibus LPI-1-XP Explosion Proof series Loop powered Indicator is available in two mounting types; Wall mount and 2” Pipe Mount, having LED display. Both models are two-wire loop powered and need no Auxiliary power. The voltage drop across the loop is limited to 5V maximum. Loop powered Indicator is housed in compact Ex-Proof enclosure suitable for Gas Group IIA/IIB, Zone 1 & 2, the enclosure is also IP-65 certified. Both models deliver an accuracy of 0.1% of FS combined with a low temperature drift. The indication range can be easily scaled by 3 pushbuttons inside, the scale can be set to any range between -1999 to 9999 for 4-20mA input, and reverse scaling is also possible. The display is factory oriented for horizontal or vertical mounting but can be also reoriented in the field. Features 4-Digit LED or LCD Display options Ex-proof protection for Gas groups IIA & lIB, Zone-1 & 2 IP65 certified Loop Powered with low voltage drop Reverse scaling for indication range Square root extraction Accuracy 0.1% of FS Wall or Pipe mounting options Application For hazardous area Loop powered applications in industries like Pharma Oil & gas Petrochemical Mining Chemicals Fertilizer Steel
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Masibus Model TT7S10-D/TT7S10-XP is a 2-Wire Loop Powered & fully programmable Universal Temperature Transmitter with Display, designed for Isolated and accurate temperature measurements and signal conditioning applications. Model TT7S10-D is Din Rail Mount Transmitter and Model TT7S10-XP is Ex-proof transmitter available in Single or Dual compartment enclosure having Wall or 2″ Pipe mount option. TT7S10-D/TT7S10-XP is programmable for Thermocouples, Pt-100 RTD, mV and Resistance/Potentiometer. Output signal is standard 4-20mA in 2-wire mode. A built-in 4 digit LED display facilitates the user to monitor process value and helps in instantaneous configuration and calibration. Transmitters have Process Temperature value display setting for °C, °F & K. Programming of the Transmitter is done either by keyboard or user friendly mTRAN windows based configuration software. TT7S10-D/TT7S10-XP Transmitter is built using the latest technology to deliver high performance in accuracy, resolution, stability and isolation. Transmitter is equipped with Zero/Span adjustments, sensor break detection, Downscale/Upscale output and Reverse Loop Polarity protection. Software techniques like polynomial linearization and digital filtering gives linearized and stable output in harsh industrial conditions, high level of isolation between input and output prevents ground loop errors and protects costly measurement and control systems under fault conditions. Configuration access of device is protected by assigning a Password in order to ensure a high degree of protection against unauthorized modification to configuration and calibration. Features Universal input (RTD, Thermocouple, Ohm, mV) Available in below options TT7S10-D: Din Rail mount with 3″, 4 digit LED display TT7S10-XP: Wall or 2″ Pipe mount Ex-proof Transmitter with touch sense keys 0.56″, 4 digit LED display in Single Compartment 0.39″, 4 digit LED display in Dual Compartment 1.5 KV RMS Isolation between Input & Output Linearized Output Highly Accurate Fully Programmable for Input type & Range Digital Filter Easy configuration using keys and display Windows mTRAN software for Configuration, Calibration & Monitoring Reverse Loop polarity protection Direct / Reverse output Sensor break detection Application Power Plants Metal Industry Oil & Gas Chemical Glass Industry Cement Fertilizer Paper/Pulp
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Masibus model 8208-XP Scanner, is the Ex-proof version of model 8208, and is certified for use in Hazardous areas and is available in two types of enclosures. 8208-XP is the most compact multi-point scanner available in the market; designed with the latest Touch Sense Keys to give full programmability and ease of operation. 8208-XP comes in density of 4 or 8 channels; each channel input type is universal and has 4 fully programmable relay output for Alarm/Trip purpose. The unit has separate Numeric displays for Channel, Group and PV. All Configuration and Calibration can be done from front panel keypad The 4 relays can be freely mapped as Alarm, Trip or control set point. User has option to program set-points and logic individually or group wise. Channels can be configured up to 4 groups with one relay per group; 2 groups with 2 relays per group or 1 group with 4 relays per group. Two discrete LEDs are provided per channel and one LED per relay for status indication. 8208-XP has built-in Isolated RS485 serial communication port with Modbus RTU protocol and provides optional analog retransmission output with group Max/ Min to further interface with PLC/DAS/DCS/ SCADA. 8208-XP is available in two options Type-1 and Type-2 Wall Mount Enclosure. 8208-XP Type-1 Enclosure has maximum 8 glands possibility, whereas 8208-XP Type-2 Enclosure has maximum of 12 glands possibility and also has Rotary Switch for on/off. Features Universal input per channel Ex-proof protection for Gas groups IIA & lIB, IP65, Zone-1 (optional: IIC Group) Operation by front Touch sense keys Fast Sampling rate with instantaneous relay action Four relays for alarm/trip RS485 Serial communication port for remote monitoring Comprehensive Alarm/Trip logic programming Multiple Levels of configuration and password protection Analog Retransmission (Optional) Application Hazardous areas like Chemical / Oil & Gas, Petrochemical Industries. Pharma Application Gas Compression Mining Equipment monitoring and protection Gas detection Fire detection and annunciation As a distributed I/O module for interface with PLC/DCS/DAS etc
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Specification SIZE RANGE :- NPS 1/2" - 1.5" (DN 15MM - 40MM) PRESSURE CLASS :- ASME 800 END CONNECTION :- SOCKET, SCREWED, WELD END MOC :- CARBON STEEL, STAINLESS STEEL, ALLOY STEEL, NICKEL ALLOY STEEL DESIGN :- API 608, BS EN ISO 17292 TESTING :- API598, BS EN 12266-1 Features A Ball Valve is a form of quarter-turn valve which uses a hollow, perforated and pivoting ball to control flow through it. It is open when the ball's hole is in line with the flow and closed when it is pivoted 90-degrees by the valve handle. The handle lies flat in alignment with the flow when open, and is perpendicular to it when closed, making for easy visual confirmation of the valve's status Ball Valves are durable, performing well after many cycles, and reliable, closing securely even after long periods of disuse. These qualities make them an excellent choice for shutoff and control applications, where they are often preferred to Gate and Globe Valves, but they lack their fine control in throttling applications. A Floating Ball Valve is one where the ball is not held in place by a trunnion. In normal operation, this will cause the ball to float downstream slightly. This causes the seating mechanism to compress under the ball pressing against it. Furthermore, in some types, in the event of some force causing the seat mechanism to dissipate (such as extreme heat from fire outside the valve), the ball will float all the way to metal body which is designed to seal against the ball providing a somewhat failsafe design. Fire Safe Design Blowout proof Stem Antistatic Feature Mirror finished Ball
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Specification SIZE RANGE :- NPS 1/2" - 8" (DN 15mm - 200mm) PRESSURE CLASS :- ASME 150 - 300 END CONNECTION :- FLANGED, WELD MOC :- CARBON STEEL, STAINLESS STEEL, ALLOY STEEL, NICKEL ALLOY STEEL DESIGN :- API6D, BS EN ISO 17292 TESTING:- API6D, API598, BS EN 12266-1 Features A Ball Valve is a form of quarter-turn valve which uses a hollow, perforated and pivoting ball to control flow through it. It is open when the ball's hole is in line with the flow and closed when it is pivoted 90-degrees by the valve handle. The handle lies flat in alignment with the flow when open, and is perpendicular to it when closed, making for easy visual confirmation of the valve's status Ball Valves are durable, performing well after many cycles, and reliable, closing securely even after long periods of disuse. These qualities make them an excellent choice for shutoff and control applications, where they are often preferred to Gate and Globe Valves, but they lack their fine control in throttling applications. A Floating Ball Valve is one where the ball is not held in place by a trunnion. In normal operation, this will cause the ball to float downstream slightly. This causes the seating mechanism to compress under the ball pressing against it. Furthermore, in some types, in the event of some force causing the seat mechanism to dissipate (such as extreme heat from fire outside the valve), the ball will float all the way to metal body which is designed to seal against the ball providing a somewhat failsafe design. Fire Safe Design Blowout proof Stem Antistatic Feature Mirror finished Ball
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Introducing high-performance PTAW Nozzle made from a very innovative high-technology alloy – Copper Titanium QTi®. These nozzles give longer life and much higher productivity as compared to conventionally used Copper Nozzles and therefore prove more economical over the product lifecycle than ordinary Copper Nozzles. Copper Titanium QTi® alloy offers a perfect blend of mechanical properties and thermal properties making it a preferred material for PTAW Nozzles. Copper Titanium has high thermal conductivity and mechanical properties at elevated temperatures, and this is the best performing Copper Alloy available.
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Copper Titanium HVOF Barrels for Thermal Spray Coating Guns are high strength and wear resistance, high-performance barrels. These barrels hold their properties even at elevated temperatures and do not soften like Copper. They also overcome all the disadvantages of Copper Beryllium alloy. QTi® Copper Titanium is 100% Beryllium which makes them completely safe to use and easily dispose at the end of life. Copper Titanium alloy softening temperature is ~100% higher than that of Copper and ~30% higher as compared to Copper Beryllium. Therefore they not only provide significantly better life up to 4X of Copper, but also higher than CuBe in most cases.
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With the advancement in plastic technology, new polymers are synthesized for demanding Industrial and engineering applications. To achieve high quality and desired properties these plastics require an extremely precise processing temperature. If the temperature of molten plastic entering the mould is at a slightly lower or higher temperature, the produced part may turn out to be defective. If the temperature is lower, the plastic does not flow evenly into the mould or fill all the cavities. A higher temperature polymer flow results in uneven solidification and longer hold-time. Heat transfer in the hot runner nozzle is therefore essential, to precisely maintain the desired temperature. To keep the plastic at the right temperature, the nozzle is externally heated using heating coils. Only at the very end - at the nozzle tip no further heating aid is used and the heated nozzle itself must transfer the heat to the plastic. Consequently, the thermal conductivity of the material is crucial.
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Copper Titanium Inserts and Cooling Plates when used in the plastic molding dies, significantly reduce defects and warpage. QTi® also significantly reduces the hold time thus improving productivity and lower the cost of production per part. With the advancement in Plastic Moulding Technology and the development of complex geometric shapes required to be manufactured in a variety of plastic resins designed for high-performance parts, mould has become the weakest link in the value chain. Many designs fail to fully consider all the dynamics of the moulding process because of the lack of insightful data or non-availability of materials that can meet the demands of the process. This results in approximations in tool design and sub-optimal product quality. Tool steels continue to be the most widely used and accepted materials not only for the larger tool but also for cores, inserts and cavities. While tool steels are useful for their properties and lower cost, there is a tendency among mould designers to ignore other high-performance materials, mainly due to cost optimization. This results in making serious sacrifices to mould life and performance, and also lower quality consistency of the part. Inserts or cavities made from steel have poor thermal conductivity making them ineffective as they are unable to extract heat quickly from molten plastic, leading to uneven cooling, resulting in porosity and shrinkage defects. Inserts are effective when they can extract and dissipate heat quickly, allowing the process to cool faster and more uniformly across the cross-section.
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Core Pins, Inserts and Chill Vents made from Copper Titanium (QTi®) alloy help Die Casters reduce shrinkage and casting rejections. Copper Titanium has good thermal conductivity and high wear resistance even at elevated temperatures. Core pins and inserts in dies are subjected to high thermal and mechanical stresses in GDC, LPDC & HPDC Casting process. Core Pins made of steel can withstand the wear but are unable to extract heat quickly due to poor thermal conductivity, which results in uneven shrinkage and porosity in the casting. Copper Titanium Core Pins and Inserts provide an excellent combination of high thermal conductivity and good wear resistance. QTi Inserts are much harder than other competing copper alloys and exhibit thermal conductivity up to 5 to 10 times greater than steel pins. High hardness of Copper Titanium alloy provides excellent wear resistance. This significantly increases the life of the pin, and dramatically reduces casting rejections. QTi® alloy provides excellent corrosion resistance and has inherent lubricity and galling resistance. QTi® pins can be coated with a super-hard PVD coating thus increasing their surface wear resistance even more, without any compromise on the thermal conductivity. The coated pins and inserts can be used in very demanding applications and the integrity of the casting can be maintained and rejections reduced.
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Copper Titanium Plunger Tips are high-performance tips that give exceptionally long life because of its optimum combination of Thermal Conductivity and High Wear Resistance properties, thereby delivering the lowest cost per shot performance than any other conventional tips available in the market. Copper Titanium alloy has an excellent combination of high wear resistance and thermal conductivity which significantly increases the life of plunger, making it an ideal for High Pressure Die Casting (HPDC) Plunger Tips. Copper Titanium Plunger tips (sometimes referred as Pistons) are made from 100% Beryllium free alloy making it the safest and most environmentally friendly alloy for Die Casting applications, which allows you to easily machine down the used plunger to next smaller diameter without any risk of exposure to fatal Beryllium diseases. Copper Titanium Plunger Tips has given life up 40,000* shots in a single use, thereby making it the lowest cost per shot plunger.
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Copper Titanium Non-Magnetic Tools are designed with ultimate safety and protection in mind. Copper Titanium Non-Magnetic tools are developed for various applications like maintenance of MRI Machines, EOD Bomb Disposal Kits or working in the areas with high magnetic field.
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