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Hybrid Evaporator

Ahmedabad
Machinery
Machinery & Equipments
Depending upon the process conditions, the type of evaporator is selected. Many a times, combination of stages is reuired or Hybrid evaporators are designed based on the process progress.

Steam is normally the heating media, however, thermic fluid and other sources are also used. Waste heat recovery heat exchagers can also be offered
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Vibratory Fluid Bed Dryer - Continuous type

Ahmedabad
Machinery
Machinery & Equipments
ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials.

It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder.

In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved.

Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other.
 
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High Temp Spray Dryer

Ahmedabad
Machinery
Machinery & Equipments
High Temp Spray Dryer are used for evaporating effluent having COD / BOD, there by reducing the effluent load and treated as zero discharge system.
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Flash Dryer

Ahmedabad
Machinery
Machinery & Equipments
This is a system in which the product to be dried is fed by means of screw conveyor in to the flash drying venturi. The high velocity drying air passes through the venturi comes in contact with the feed product and accelerates the product through the drying duct. The entire drying process taken place while the product travels through the duct and the dried product is separated from the air by a high efficiency cyclone separator and Bag filters.
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Spin Flash Dryer

Ahmedabad
Machinery
Machinery & Equipments
Spin flash dryer is a easy process for drying Filter Cakes, Pastes and high Viscous liquid. 

Advantages: 
  1. Material is directly fed from filter press to dryer.
  2. Less drying time hence less labour handling and quick production.
  3. Less electricity load
  4. Space is 1/3  that of Spray dryer
  5. Various product range.
  6. Energy consumption saving.
  7. Fuel consumption saving.
  8. Influence of heat on heat sensitive products is remarkably low even at high temperature.
  9. Lump breaker with variable speed feed screw feeder for non clogging of feed.
  10. Only two operators are required to operate the plant instead of number of labourers in conventional drying system.
  11. The environmental conditions remain clean.

PROCESS:
The product is fed to the feed Agitator which is connected to a variable speed screw conveyor and conveyed to the Spin flash chamber in a rated capacity. The air is heated by passing over indirect fired hot air generator. The material come to the spin flash chamber get disintegrated between the rotating spins and simultaneously dried within the hot air media. Dried product is collected from the bottom of bag filter. A separate control panel mounted with instruments is also provided. The process is displayed by MIMIC diagram on control panel.

The material of construction of equipment depends on the product to be dried. The advantage of the system is that it can be operated at high temperature for non sensitive products.

 
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Spray Dryer

Ahmedabad
Machinery
Machinery & Equipments
Spray drying is the transformation of feed from a fluid state into a dried particulate form by spraying feed into a hot drying medium.

PROCESS OPERATION

Spray drying system consists of four process stages. 
  • Atomization of feed into a spray. 
  • Spray - Air contact 
  • Drying of spray 
  • Separation of dried product from the air. 
The feed is pumped from the product feed tank to the Atomizer system which is located within a ceiling air disperser through which drying air enters the drying chamber. The air is drawn from atmosphere by   a supply air blower and passed through an indirect Hot Air Generator. As and when the drying air comes in contact with the spray, evaporation starts and dried powder particles falls to the base of the chamber.  The exhaust air passed to the atmosphere via exhaust air blower and Wet scrubber.

Adequate instrumentation is given for temperature control, chamber pressure control, air damper systems for adjusting the air flows, speed controller for feed pump etc.
 
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